Corrosion of iron water mains is generally non-uniform. Scales develop not as a coating on the pipe interior, but as discrete mounds, called tubercles, that grow relatively rapidly. They can seriously occlude pipe volume.

 

Schematic view of internal structure of tubercle in cast iron water main (from Gerke et al 2008)
Tubercles iron scale utility 2a water main

 

Chemistry of multiple tubercles from one pipe - Utility 2 (Gerke et al. 2008)

Ca

Fe

Mn

P

Cr

Cu

Pb

Sr

V

Zn

Sr/Ca

%

%

%

%

mg/kg

mg/kg

mg/kg

mg/kg

mg/kg

mg/kg

FeOOH-rich textures

Surface (SL)

3.90

50.2

0.11

0.09

26

13

25

38

11.9

13

9.7

Core (C)

0.56

59.2

0.04

0.17

27

7

96

9

3.2

8

13.4

avg

2.23

54.7

0.07

0.13

26

10

61

23

7.6

11

11.5

Fe3O4-rich textures

Shell (HSL)

4.82

50.8

0.11

0.05

19

6

11

30

8.4

9

8.0

Veins (CV)

0.81

56.6

0.04

0.12

28

6

159

7

2.3

7

10.2

avg

2.82

53.7

0.07

0.08

23

6

85

19

5.4

8

9.1

overall avg

2.52

54.2

0.07

0.11

25

8

73

21

6.5

9

10.3

Gerke TL, Maynard JB, Schock MR, Lytle DA. (2008) Physio-chemical characterization of five iron tubercles from a single drinking water Distribution System: possible new insights on their formation and growth. Corrosion Science 50:2030–2039.

See Iron Mineralogy page for more information on FeOOH and Fe3O4

 

Examples of iron corrosion scales:utility 2

Photos by Mike DeSantis - all rights reserved. Click on an image for full size file

02_PF_02A_slide7

 

02_PF_02A_slide_3 (same magnification as previous)

02_PF_02A_slide_1